Industrial Plant Equipment Group

^{Industrial Plant Equipment^GROUP

Plant Equipment & Industrial Machinery is one division of BBI,
Specializing in Plant equipment,

Industrial machineries, Heavy steel structures covering all aspect from design,
fabrication up to

assembly and erection, consisting of:

PLATE
SHOP

^FACILITIES

^{Annual capacity 11.000 tons per year within a space of 1 x 21
x 165 m and 1 x 23 x 165 m}

^{and equipped among others with:}

^{1 unit Flame planner, span 4000 mm length 2000 mm}

^{1 Flanging machine, cap. 40 mm dia. 2500 mm}

^{4 Welding manipulator, height or dia 6000, 4000, 2000 mm}

^{2 Tube expander, dia 19 – 38 mm}

^{6 CO}₂^{arc welding}

^{25 Transformer}

^{1 Overhead crane 15 ton}

^{1 Gantry crane 15 ton}

^{1 Hydraulic press, cap. 1000 ton, table 4100 x 1500 mm}

^{1 Bending & roller machine, cap. 40 mm, with 3000 mm}

^{1 Pipe bender, Max. dia 114,3 x 8,6 mm dia 16,8 x 4,5 mm}

^{2 Tig welding}

^{2 Seal welding}

^{2 Overhead crane – 10 ton}

^{1 Overhead crane – 50 ton}

PRODUCT RANGE

^{Balance Of Plant Equipment (BOP) consisting of High and low
Pressure Heater,}

^{Condenser, Piping System and other auxiliaries and Sub-system
of Feed water &}

^{Condensing units for Thermal Power System to maintain the
cooling process of the Power Plant.}

^{Pressurised Tanks and Heat Exchangers for Power Plant, Oil
& Gas, Refineries,}

^{Petrochemical and Fertilizer Plant and other Process
Industries up to more than 100 kg/cm2}

^{working Pressure of various size in diameter and length.}

^{Equipment for Sugar processing such as Vacuum pans, Juice
heaters, Evaporators,}

^{Condensers with capacity up to more than 300 HL for vacuum
pan, 120 m2 and up for}

^{Juice heating, 500 m2 and up for Evaporating surfaces.}

^{Storage Tanks for oil & gas, water, and bulk material such
as Underground tanks,}

^{Highway and railroad transportation tanks from 5 to 25 tons
cap. Storages tanks with}

^{Cone roof, Dome roof, Floating roof, Double wall, Special
lining and insulation}

^{up to 100.000 ton capacity.}

^{Piping System for High Pressure Steam Power Plant and others.
Other plant equipment and}

^{auxiliaries such as Stacks, Piping system & Ducting, Pen
stocks, Chutes, Silo, Hoppers,}

^{and Bins for Industrial Plant.}

^{HEAVY
STEEL STRUCTURES FABRICATION SHOP}

^FACILITIES

^{Annual capacity 12.000 tons within a space area 2 x 21 x 165
m, equipped with:}

2
^{Shearing machine, cap 13 mm width
3100 mm}

1
^{Pfame planner, 10 torch}

50
^{Welding transformer}

6
^CO₂^{arc welder}

1
^{Straightening machine}

6
^{Seal welding machine}

2
^{Overhead cranes 5 ton}

2
^{Overhead gantry cranes 10 ton}

1
^{Eye tracer, eff. cutting 3000 x 7500 mm}

1
^{Girder for radial drill}

1
^{CNC Profile drilling machine including one multi spindle
machine}

5
^{Gauging machine}

1
^{Shot blasting machine}

2
^{Overhead cranes 10 ton}

10
^{Turning Rolls up to 100 T capacity}

^{PRODUCT RANGE}

^{We manufacture, pre-assemble and undertake factory inspection,}

^{ship and erection on site for all kinds of steel structures such as:}

^{Material Handling Equipment such as Gantry Overhead Cranes,
Ship loader and}

^{Unloader,Conveyors, Elevator and Reclaimers.}

^{Factory buildings, Warehouses, Sport Halls, Concert Halls,
Aircraft Hangars,}

^{High Rise Buildings, Supporting Structures for Industrial,
Boiler houses, Turbine}

^{houses etc. plant such as cement plants, and other.}

^{Heavy structural i.e bridge fabrication, including Truss
bridges, Bailey bridges,}

^{girder and Composite suspension and Flyover bridges, Steel
tower for high voltage}

^{transmission line, Substation microwave towers, Radio/TV
transceiver towers.}

^{Various types of Watergates for irrigation system,
Hydroelectric power plant,}

^{Dam projects completed with corresponding mechanical and
electrical equipment.}

^{MACHINE
SHOP}

^FACILITIES

^{Annual capacity 2000 tons within space area of 1 x 20 x 130 m
and 1 x 15 x 130 m equipped with:}

1
^{CNC machine centre, table dimension 800 x 800 mm}

2
^{CNC gantry type coordinate drilling centre:}

^{X – 4500 mm}

^{X – 5500 mm}

^{Y – 3000 mm}

^{Y – 5500 mm}

^{Z – 560 mm}

^{Z – 560 mm}

^{Drill capacity 50 mm (Single and double Spindle)}

2
^{Floor type horizontal boring & milling machine max. length
6000 mm height 3000 mm, width 1050 mm}

3
^{CNC Lathe}

1
^{Automatic gear cutter, max. dia bevel 800 mm, spur 1200 mm}

2
^{Radial drilling, max. dia. 50 mm}

1
^{Slotting machine, max. 240 x 350 mm x 3500 mm}

1
^{Shrink fit joint equip., dia. 1500 x 4000 mm}

1
^{Overhead crane 10 ton}

1
^{Overhead crane 5 ton}

1
^{Overhead travelling crane 5 & 25 ton}

1
^{Double column vertical turning lathe, max. dia. 4500, height
2000 mm}

^{PRODUCT RANGE}

^{Plant equipment requiring machining works and parts for
various industrial plant such as:}

^{Mill Rollers, Gear Wheel, Screw Press, Crusher Roll, Digesters
and other equipment for}

^{Agricultural, Cement Plant, Fertilizer, Oil & Gas, and
others.}

^{Pumps for Centrifugal, Axial flow, mixed flow, Rotary and
Water Turbine component of}

^{Kaplan, Pelton, Francis, and Cross Flow.}

^{QUALITY
SYSTEM}

^{It is general rule and on the other hand an emphasis for our
work force as a whole that each}

^{product and service is delivered and rendered exactly
according to the specification, either}

^{by standard codes, or by mutual agreement between the customer
and ourselves.}

^{We insist that quality control, inspection, and checks are
undertaken throughout the entire}

^{production process, starting from the initial design stage,
through materials procurement,}

^{manufacture, and finally to the delivery for the Customer
Satisfaction.}

^{One outstanding feature we could mention is that quality
control is well served here by}

^{the availability of complete testing and measuring equipment
in-house.}

^{QUALITY CERTIFICATION}

^{S.I.I. (B4T) Indonesian Standard for manufacturing
of Pressure Vessels from}

^{Department of Industry and Department of Man
Power. ISIC code 3821. 3822.}

^{3924-02. 03 – 05 – 06 – 08 –
10.}

^{MIGAS Certification from Oil & Gas Department,
PT. BBI is recommended as local}

^{manufacturers for Pressure Vessels and other
equipment to Pertamina and the Profit}

^{Sharing Company.}

^{ASME Certification from the ASME National Board
for Boiler and Pressure Vessel}

^{Inspectors, Authorizing the use of ASME stamps
Code Symbols for the followings:}

^{Boiler & Pressure Vessels U1, U2, S}

^{Piping PP}

^{Repair & Maintenance R}

^{SNI 19-9001/ISO-9001 of B4T Quality System
Certification for Design, Shop Fabrication,}

^{Inspection and Testing of Pressure Vessels,
Boilers, Heat Exchangers, and Storage Tanks.}

^{DESIGN
AND ENGINEERING}

^{The state of the arts of design and engineering is ever
enhanced by way of giving capable}

^{employees foreign training assignment or otherwise inviting
foreign expert hands to work in}

^{Indonesian in the framework of transfer of technology through
technical cooperation or}

^{licence agreement which being realized concurrently with the
implementation of large-scale}

^{international industry project.}

^{The above – mentioned
enhancement of design and engineering expertise is backed up by}

^{the application of modern facilities, such as
Computer-Aided-Engineering (CAE),}

^{Computer-Aided-Design and Drafting (CADD) and
Computer-Aided-Manufacturing}

^{(CAM) facilities.}

^{FORGING
& CASTING DIVISION}

^FORGING

^{Specializing in the manufacturing of forging}

^{and Aluminium die casting.}

The production capacity of forging

is 1.000 tons per year,

consisting agricultural small

and hand tools such as spades,

Steelhoes of the "eye brand"

under licence of Carl Schliper

and Schwabisce Huttenwerke Gmbh,

Germany, and other product

small agricultural tools

such as fork, axe, chopping knife,

hooked, sickle, rubber sap

extracting knife, etc.

^FOUNDRY

Foundry Products From Cast Iron

^{The additon of new equipment to the existing foundry, such as
cupola furnace and electrical}

^{induction furnace, Furan casting system, Centrifugal casting
system, and a test laboratory}

^{for material composition and structure, offers extra guarantee
for superior nodular cast iron product.}

^{The existing production facility has the capability of
producing cast iron product up to 15 tons in}

^{weight at a production capacity of 2.000 tons per year; mix of
such products: combustion engine}

^{blocks (both gasoline and diesel), various cast iron material
for machine components and cast iron}

^{pipe for the chemical industry and various other cast iron
products}

^{TESTING
EQUIPMENT}

^{To ensure accuracy and quality we have and array of inspection
and testing equipment as follows:}

Test for chemical composition

2
^Metalography

Mechanical properties

1
^{Universal testing machine max. load 100 ton, accuracy 1.0%}

3
^{Hardness tester Vicker's 40 - 1000 Rockwell 20 - 70}

1
^{Unit Impact testing machine}

Leakage Testing

1
^{Hydrostatic test, max. pressure 500 kg/cm² G}

Non Destructive Test

1
^{Radiographic X-Ray Plate thickness max. 60 mm}

1
^{Magnaflux: max. pressure current DC 2000 A}

1
^{Ultrasonic testing}

Measuring Instrument

1
^{Coordinate measuring machine}

^{Max. measuring capacity}

^{x = 1000 mm, y = 2000 mm, z = 800 mm, Resolution = 0.001 mm}

4
^{Surface roughness Measuring capacity}

^{Rt, Rz = (0.0025 - 400) mm, Ra = (0.001 = 50) mm}

3
^{Roundness tester}

^{Measuring capacity}

^{Diameter = 480 mm}

^{Height = 1320 mm}

31
^{Gauge block}

^{Quality DIN Class 1}

Calibration Instruments

^{Dial indicator max. accuracy 0.001 mm}

^{Micrometer max. accuracy 0.001 mm}

^{Vernier calliper max. accuracy 0.002 mm}

^{Calibre max. accuracy according to DIN 860 Class 2}

^{Manometer max. accuracy 0.35 Bar Pressure}}

		^{1 unit Flame planner, span 4000 mm length 2000 mm}
		^{1 Flanging machine, cap. 40 mm dia. 2500 mm}
		^{4 Welding manipulator, height or dia 6000, 4000, 2000 mm}
		^{2 Tube expander, dia 19 – 38 mm}
		^{6 CO}₂^{arc welding}
		^{25 Transformer}
		^{1 Overhead crane 15 ton}
		^{1 Gantry crane 15 ton}
		^{1 Hydraulic press, cap. 1000 ton, table 4100 x 1500 mm}
		^{1 Bending & roller machine, cap. 40 mm, with 3000 mm}
		^{1 Pipe bender, Max. dia 114,3 x 8,6 mm dia 16,8 x 4,5 mm}
		^{2 Tig welding}
		^{2 Seal welding}
		^{2 Overhead crane – 10 ton}
		^{1 Overhead crane – 50 ton}

			^{Balance Of Plant Equipment (BOP) consisting of High and low Pressure Heater,}
			^{Condenser, Piping System and other auxiliaries and Sub-system of Feed water &}
			^{Condensing units for Thermal Power System to maintain the cooling process of the Power Plant.}
			^{Pressurised Tanks and Heat Exchangers for Power Plant, Oil & Gas, Refineries,}
			^{Petrochemical and Fertilizer Plant and other Process Industries up to more than 100 kg/cm2}
			^{working Pressure of various size in diameter and length.}
			^{Equipment for Sugar processing such as Vacuum pans, Juice heaters, Evaporators,}
			^{Condensers with capacity up to more than 300 HL for vacuum pan, 120 m2 and up for}
			^{Juice heating, 500 m2 and up for Evaporating surfaces.}
			^{Storage Tanks for oil & gas, water, and bulk material such as Underground tanks,}
			^{Highway and railroad transportation tanks from 5 to 25 tons cap. Storages tanks with}
			^{Cone roof, Dome roof, Floating roof, Double wall, Special lining and insulation}
			^{up to 100.000 ton capacity.}
			^{Piping System for High Pressure Steam Power Plant and others. Other plant equipment and}
			^{auxiliaries such as Stacks, Piping system & Ducting, Pen stocks, Chutes, Silo, Hoppers,}
			^{and Bins for Industrial Plant.}

		2	^{Shearing machine, cap 13 mm width 3100 mm}
		1	^{Pfame planner, 10 torch}
		50	^{Welding transformer}
		6	^CO₂^{arc welder}
		1	^{Straightening machine}
		6	^{Seal welding machine}
		2	^{Overhead cranes 5 ton}
		2	^{Overhead gantry cranes 10 ton}
		1	^{Eye tracer, eff. cutting 3000 x 7500 mm}
		1	^{Girder for radial drill}
		1	^{CNC Profile drilling machine including one multi spindle machine}
		5	^{Gauging machine}
		1	^{Shot blasting machine}
		2	^{Overhead cranes 10 ton}
		10	^{Turning Rolls up to 100 T capacity}

		^{Material Handling Equipment such as Gantry Overhead Cranes, Ship loader and}
		^{Unloader,Conveyors, Elevator and Reclaimers.}
		^{Factory buildings, Warehouses, Sport Halls, Concert Halls, Aircraft Hangars,}
		^{High Rise Buildings, Supporting Structures for Industrial, Boiler houses, Turbine}
		^{houses etc. plant such as cement plants, and other.}
		^{Heavy structural i.e bridge fabrication, including Truss bridges, Bailey bridges,}
		^{girder and Composite suspension and Flyover bridges, Steel tower for high voltage}
		^{transmission line, Substation microwave towers, Radio/TV transceiver towers.}
		^{Various types of Watergates for irrigation system, Hydroelectric power plant,}
		^{Dam projects completed with corresponding mechanical and electrical equipment.}

		^{Plant equipment requiring machining works and parts for various industrial plant such as:}
		^{Mill Rollers, Gear Wheel, Screw Press, Crusher Roll, Digesters and other equipment for}
		^{Agricultural, Cement Plant, Fertilizer, Oil & Gas, and others.}
		^{Pumps for Centrifugal, Axial flow, mixed flow, Rotary and Water Turbine component of}
		^{Kaplan, Pelton, Francis, and Cross Flow.}

		^{It is general rule and on the other hand an emphasis for our work force as a whole that each}
		^{product and service is delivered and rendered exactly according to the specification, either}
		^{by standard codes, or by mutual agreement between the customer and ourselves.}
		^{We insist that quality control, inspection, and checks are undertaken throughout the entire}
		^{production process, starting from the initial design stage, through materials procurement,}
		^{manufacture, and finally to the delivery for the Customer Satisfaction.}
		^{One outstanding feature we could mention is that quality control is well served here by}
		^{the availability of complete testing and measuring equipment in-house.}

		^{S.I.I. (B4T) Indonesian Standard for manufacturing of Pressure Vessels from}
		^{Department of Industry and Department of Man Power. ISIC code 3821. 3822.}
		^{3924-02. 03 – 05 – 06 – 08 – 10.}
		^{MIGAS Certification from Oil & Gas Department, PT. BBI is recommended as local}
		^{manufacturers for Pressure Vessels and other equipment to Pertamina and the Profit}
		^{Sharing Company.}
		^{ASME Certification from the ASME National Board for Boiler and Pressure Vessel}
		^{Inspectors, Authorizing the use of ASME stamps Code Symbols for the followings:}
			^{Boiler & Pressure Vessels U1, U2, S}
			^{Piping PP}
			^{Repair & Maintenance R}
		^{SNI 19-9001/ISO-9001 of B4T Quality System Certification for Design, Shop Fabrication,}
		^{Inspection and Testing of Pressure Vessels, Boilers, Heat Exchangers, and Storage Tanks.}

		^{The state of the arts of design and engineering is ever enhanced by way of giving capable}
		^{employees foreign training assignment or otherwise inviting foreign expert hands to work in}
		^{Indonesian in the framework of transfer of technology through technical cooperation or}
		^{licence agreement which being realized concurrently with the implementation of large-scale}
		^{international industry project.}
		^{The above – mentioned enhancement of design and engineering expertise is backed up by}
		^{the application of modern facilities, such as Computer-Aided-Engineering (CAE),}
		^{Computer-Aided-Design and Drafting (CADD) and Computer-Aided-Manufacturing}
		^{(CAM) facilities.}

	^{The additon of new equipment to the existing foundry, such as cupola furnace and electrical}
	^{induction furnace, Furan casting system, Centrifugal casting system, and a test laboratory}
	^{for material composition and structure, offers extra guarantee for superior nodular cast iron product.}

	^{The existing production facility has the capability of producing cast iron product up to 15 tons in}
	^{weight at a production capacity of 2.000 tons per year; mix of such products: combustion engine}
	^{blocks (both gasoline and diesel), various cast iron material for machine components and cast iron}
	^{pipe for the chemical industry and various other cast iron products}

		1	^{Universal testing machine max. load 100 ton, accuracy 1.0%}
		3	^{Hardness tester Vicker's 40 - 1000 Rockwell 20 - 70}
		1	^{Unit Impact testing machine}

		1	^{Radiographic X-Ray Plate thickness max. 60 mm}
		1	^{Magnaflux: max. pressure current DC 2000 A}
		1	^{Ultrasonic testing}

		1	^{Coordinate measuring machine}
			^{Max. measuring capacity}
			^{x = 1000 mm, y = 2000 mm, z = 800 mm, Resolution = 0.001 mm}
		4	^{Surface roughness Measuring capacity}
			^{Rt, Rz = (0.0025 - 400) mm, Ra = (0.001 = 50) mm}
		3	^{Roundness tester}
			^{Measuring capacity}
			^{Diameter = 480 mm}
			^{Height = 1320 mm}
		31	^{Gauge block}
			^{Quality DIN Class 1}

		^{Dial indicator max. accuracy 0.001 mm}
		^{Micrometer max. accuracy 0.001 mm}
		^{Vernier calliper max. accuracy 0.002 mm}
		^{Calibre max. accuracy according to DIN 860 Class 2}
		^{Manometer max. accuracy 0.35 Bar Pressure}